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Let's begin with the components found in decking materials today. Many are
made with a conglomeration of wood by-products to reduce raw material cost,
i.e. sawdust, chips from wafer board, plywood and plastic, combined with
glues, similar to particle board, typically called
COMPOSITES. Some are made
exclusively from P.V.C. or
Poly Vinyl Chloride, the same
material sprinkler pipes are made from. Still others are made from
H.D.P.E. or
100% High Density Polyethylene,
the same material used for milk jugs and Tupperware. As for aesthetics,
beauty is in the eye of the beholder and close visual examination typically
proves to be time well spent.
Composites,
for the most part, look much like remanufactured wood, sometimes combed or
stamped with wood grain, some hollow and some solid. Most composites come
in around 4 earth-tone colors, and do not come in white. Trim and approved
rail systems are only available from a few manufacturers. Guaranteed
against termites and splinters for only 10 years, however, staining is not
included in the coverage! Some products have built sales on advertisements
portraying computer generated examples of decks under water or 80%
cantilevered on hillsides over an ocean background. Long-term performance
can be equally deceptive or less than time tested on the market.
Substructure components are not available.
P.V.C.
decking looks much like the white fencing used on ranches with a stamped,
grid-type finish and is hollow. A lifetime warranty is generally the norm,
with white, tan, and sometimes gray for color choices, and hollow railing
systems using aluminum inside for strength. Ultra-violet rays tend to
increase the product's brittleness, and no substructure components are
available.
H.D.P.E.
has a natural grain texture, comes in many wood tones and solid colors
including white, gray, green, cedar, sand, weathered wood, and redwood as
standard colors for decking, trim, railing, and stairway components.
Concealed fasteners for decking, numerous railing configurations, and
structural plastic lumber for
posts, joists, girders, i.e. substructure components are available only in
H.D.P.E. The typical 50-year warranty covers termites, splinters, staining,
pool chemicals, mold and cracking. Fastener retention is around 30% better
than standard wood products, and resistance to impact is almost five times
greater!
The three products range
in cost from $1.80 to $2.60 a linear foot as a rule and all are
maintenance-free to different degrees in comparison to standard wood
products of the past, although some of the composites can be painted or
stained after a weathering in period.
Regarding installation,
the composites and H.D.P.E. assemble much like wood, although screw and nail
retention is 30% greater in H.D.P.E. than wood and standard installation is
with concealed fasteners and numerous railing designs. P.V.C. installs with
an aluminum or wood interior for post stability and a notched locking system
for the balusters within the rail system. Typically nails or screws do not
play a part in the installation.
Many decking products have
recently emerged in the marketplace within just the past few years, mostly
COMPOSITE-based as a result of the low raw material cost of wood by products
in comparison to HDPE's soaring demand in the marketplace for everything
from the beans in beanie babies to Tyvek envelopes and house wrap. P.V.C.
has been manufactured by fencing and vinyl siding companies for many years.
H.D.P.E., however grandfathers both by more than a decade. A Japanese
company named "Mitsubishi" first developed and marketed the initial plastic
lumber extruder around 1978 first marketed to Holland and later caught
plastic engineers interest in numerous other countries, the rest is
history. Many years later a brilliant plastics pioneer named Tony Noto in
New York developed a structural fiberglass reinforced H.D.P.E. plastic
lumber called "Trimax". This type material has been preferred in marine
applications for large ship docks, fendering systems, wharfs, and pilings,
by the Army Corps of Engineers, U.S. Navy, Department of Transportation, as
well as a Park and Recreation favorite for boardwalks, retaining walls,
picnic tables and benches. Their primarily reasoning is what we call the
"MAINTENANCE-COST
AVOIDANCE FACTOR". Extreme ocean conditions, sun,
salt, and wind always have proven to be a superb testing site. Replacement
of steel, concrete, and wood structures with H.D.P.E. are specified by these
entities and many others world wide for a reason. That reason is defined
simply as unsurpassed longevity.
A definite advantage is,
to be certain your supplier will provide free assistance in installation and
design questions as well as the manufacturers requirements for you and your
contractor. This will insure success of the final project.
Remember more information
is good and the yellow pages provide web links to view photos as a starting
point.
American Plastic Lumber's
showroom is located at 3867 Dividend Dr. in Shingle Springs, California
95682. To contact their office, please call (877)677-7701. Feel free to
contact us with questions, requests for samples, design assistance, or a
material estimate.
To view a list of "Post Top
Options", please
click here
To view "Railing Bracket Installation Instructions",
please
click here
To view "Railing Installation Instructions", please
click here
To view the "Trimax Care Free Profile List",
please click here
To view the "Trimax Care Free Color List",
please click here
To view the "Durawood Color List",
please click here
To view the "Care Free Decking Colors", please
click here
To view our color chart, please
click here
To view our different sizes, please click here
To view our different patterns, please
click here
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