FEATURES
■ True structural strength comparable to that of treated wood lumber of the same
dimensions. Suitable for deck or dock structures and other outdoor applications where structural
integrity is required. See Specifications. The suitability for your application should be
confirmed by a structural engineer and conform to local building requirements.
■ Manufactured to tolerances specified by customers.
■ Material is easily machined with any tools appropriate
for working with real wood.
■ Essentially maintenance free, with exceptional resistance to moisture, fading, insects,
splintering, warping and other hazards of environmental exposure common to wood or wood fiber
composite products.
■ Requires no waterproofing, staining or other recurring maintenance. The material is easily
cleaned with an occasional washing with soap and water.
■ Manufactured with high color stabilizing UV pigment systems that resist breakdown from
prolonged sun and weather exposure. Our Structural HDPE retains its new look for years.
■ American Plastic Lumber has over one hundred extrusion shapes that meet most customer needs,
or we can create custom shapes for unique applications.
■ The standard Structural HDPE color is medium gray. Special order colors are
available in popular wood tones. American Plastic Lumber can also custom match colors to meet your
requirements
■ It is possible that the material may fade slightly over the service life of the product. However,
the fading is minimal compared to most wood and wood composite products that contain wood fibers that
fade quickly to a weathered gray color due to the wood fiber content inherent in the products.
SUITABILITY AND LIMITATIONS
These products have greater impact resistance than wood but may be less rigid. Prior to use, a thorough
design engineering study should be performed to determine the suitability of Our Structural HDPE in any
structural or load bearing application.
Material characteristics are similar to wood; normal woodworking tools can be used during product
fabrication. One should be advised that transforming the product by drilling holes or routing its edges
may alter the material's strength and integrity. Normal safety precautions must be used when handling and
fabricating the product including the use of protective eyewear, dusk masks and gloves. (See MSDS sheet
for more details)
Our Structural HDPE products have an inherently greater coefficient of thermal expansion than stiffer
wood products. When designing your application, an accommodation must be made to allow for this expected
expansion and contraction over the length and width of the product. In certain weather conditions, it is
possible to experience the effects of static electricity with Our Structural HDPE material - especially
when the material is new. This is similar to the static shocks experienced when walking across a carpet
in dry weather and touching a metal doorknob.
We do not warrant against static electricity, as it is a natural phenomenon and not a sign of a
product defect. As with any exterior surface material, winter conditions can make an Our Structural HDPE
surface slippery with frost or snow. Fortunately, it is completely safe to use rock salt or other melting
agents on Our Structural HDPE without damaging the material.
ti
|
 |
| Property |
ASTM Method |
Units |
Value |
| Specific Gravity |
D6111 |
Lbs cubic in |
0.0216-0.030* |
| Water Absorption |
D570-98 |
% |
< 0.1 |
| Modulus |
D6109-03 |
Psi |
305,000 |
Secant Modulus @ 1% Strain |
D6109-03 |
Psi |
169,000 |
| Stress @ 3% Strain |
D6109-03 |
Psi |
2,069,000 |
Flexural Property Screw Withdrawal |
D6117-97 |
Pounds force |
703 |
| Coefficient of |
D6341-98 |
In/in |
°f 0.0000281 |
Linear Expansion
* Lower density may occur in larger cross sections
** Testing performed on samples of 2"x6" nominal size |
TYPICAL APPLICATIONS
■ Our Structural HDPE is well suited for exterior applications where
quality appearance, reinforcing properties and superior weather resistance are required. Our
Structural HDPE maintains its color stability and surface finish over its entire useful
service life, and never needs to be sealed, painted or stained.
■ Used in municipal and commercial applications, Our Structural HDPE is well
suited for marine structures, boardwalks, dock & deck planks and other fresh and salt-water
shoreline applications.
ASTM D6109-03, Standard Tests Methods for Flexural Properties of Non-reinforced and Reinforced
Plastic Lumber is a 4-point flexural test, which gives a measure of the stiffness of the beam
(American Plastic Lumber modulus and secant modulus at 1% strain) and an assumed flexural strength
(stress @ 3% strain).
Hygrothermal Cycling Test (ASTM D6662-01) was performed on a flexural test sample to
water immersion for 24 hour periods until water absorption reaches equilibrium. The samples are
then frozen a -20º F for 24 hours and then immersed in water again for a total of three
cycles. The modulus and strength values were determined by ASTM D6109 and when compared to
baseline values exhibited very little change.
WARRANTY
The manufacturer of the Structural HDPE product offers a limited warranty that this product will
not rot, splinter, decay or suffer structural damage directly from termites or fungal decay under
normal use. American Plastic Lumber does not recommend or approve this product for all end use
applications. The appropriate national and local code authorities should be consulted for safety,
suitability and applicability for intended use prior to purchasing product. (See Full Warranty Details)
This guideline and summary is intended to provide the distributor, installer and end user with
basic guidelines and technical specifications for designing and properly installing the Our Structural
HDPE products. However, the finished product manufacturer, installer and/or purchaser is solely
responsible for interpreting specific job conditions, and determining the engineering design and
suitability of end use and application of any Our Structural HDPE product. Adherence to applicable
building and safety codes for specific locations and applications of this product are the sole
responsibility of the installer and/or purchaser. In no event shall the manufacturer of the Our
Structural HDPE products, be liable for labor, installation, reinstallation or for any indirect,
punitive, exemplary or consequential damages of any kind whatsoever from the provision of this
information. This revision 2.0 [8/06] supersedes all other technical data sheets
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